Atlantic Compressors – which is based in France – is a technical sales organisation active primarily in the industrial refrigeration sector. It teamed up with consultants Cabinet Etudes Techniques pour l’Energie le Froid et les Fluides (CETEFF) to deliver the NH3/CO2 system.
The supermarket chain plans to significantly invest in upgrading its distribution centres. The investment should hold for the next 20-30 years. NH3 and CO2 are the preferred option because they are future-proof refrigerants, and the technology is efficient and boasts a proven track record.
And the plan is to go for natural refrigerants-based technology from now on.
“This design was particularly interesting since it brought together on the same project our main products: the compressor units and the final skids assembled by Samifi France, the cascade heat exchangers made by Holger Andreasen, and the heat recovery from the oil cooling came from HS-Cooler,” Maarten Croes, president of Atlantic Compressors, told ammonia21.com.
Compared to the previous system with glycol, the NH3 evaporating temperature increases by 2K, boosting the COP by 5% at full load. The energy savings are significant compared to the old set-up with DX Freon coolers and commercial compressor racks.
In addition, the CO2 distribution pumps consume much less power than the big glycol pumps and indirect savings on fossil fuel are also achieved thanks to the heat recovery.
Features of the installation:
- Spray-chiller technology integrated in the NH3-CO2 cascade: more cost-efficient and protected against leaks (CO2 condenses inside the tubes) and lower NH3 charge and height compared to other solutions.
- NH3 capacity is 4200 kW spread over two separate plant rooms.
- Possibility of full heat recovery.
- All fully factory assembled, reducing the amount of labour needed onsite. Each skid of 2100 kW is composed of three NH3 screw compressor units, one PHEX condenser, one spray-chiller with its NH3 pumps, and one CO2 receiver with CO2 distribution pumps.
- Dimensions: 12.820 x 3.660 x 4.125 mm; empty weight 37 Tons.
Atlantic Compressors has several projects in the pipeline and one is currently under construction.
“In France I see that NH3-CO2 cascade systems have become a standard solution for distribution centres. The main technical problem that needs to be looked after is the risk of CO2 leak into the NH3 system, especially in the case of smaller systems,” said Croes.
However, research presented at the Gustav Lorentzen conference on natural refrigerants suggests that such fears will soon be consigned to history. Angus Gillis of UK-based Star Refrigeration presented research into new control measures to mitigate cross-contamination between cascade CO2-NH3 refrigeration systems.
Indeed, together with Holger Andreasen, Atlantic Compressers already offer CO2 leak detection capable of triggering a controlled shutdown of the system. Croes nonetheless sounded a cautious note. “Zero risk doesn’t exist. We can only improve the handling of the consequences.”